Dealing with Lime Scale Build Up: A Q&A with Hobart’s Alexander Anim-Mensah

November 27, 2018 by Hobart

Dishwashing

Anyone who’s had some experience with commercial dishwashers has heard about lime scale, and has probably even experienced the white scale building up inside the machine. Lime scale is the deposit of calcium and other minerals left behind when hard water evaporates. The hardness of water is measured in grains of minerals per gallon, and refers generally to calcium and magnesium. The higher the levels of calcium and magnesium in water, the harder the water. When hard water runs through appliances such as hot water heaters and dishwashers, the heat used in the process of running the appliances cause the minerals which are heat sensitive to precipitate out of the water. This can form a chalky film and eventually a caked-up, crusty layer in pipes, in the pump, inside the walls and on wash and rinse arms.

Alexander Anim-Mensah, engineering manager -- Warewash, ITW-Hobart Corp., provides information to help understand how scale, including limescale build up, can affect the performance of commercial dishwashers and how to mitigate the issues.

Q: Who should worry about lime scale build up?

A: Lime scale build up on commercial dishwashers is the result of hard water running through the machine. Different parts of the country experience different water hardness levels, but almost every area has some amount of mineral deposits occurring naturally in the water.

Q: Why is it important to delime a commercial dishwasher?

A: There are basically three reasons why regular deliming practices are important. First, it improves the longevity of machine by preventing buildup that could cause corrosion. Secondly, deliming helps prevent the malfunctioning of key machine components such as sensors, valves, and pumps. Scale buildup in pumps causes them to work harder to push water through the valves, and too much build up leads to corrosion, all of which takes a toll on the overall performance of the machine. Therefore, keeping up with deliming helps maintain consistent wash quality by unclogging scale build up in the wash and rinse arms.

Q: How does the deliming process work in a commercial dishwasher?

A: Lime scale build up, which is mostly calcium and magnesium deposits left from hard water, is mostly alkaline by nature. Therefore, an acidic formula is needed to break up and dissolve the buildup. Commercial dishwashers are equipped with a deliming cycle, which runs a little differently than a regular wash cycle. During this cycle, deliming chemicals are added to the water and the solution made is circulated through the machine. It is important that a little heat is used in the early stage of the process as well, as the lime scale build up could contains fats and oils from leftover food particles bond with the scale. The hot water will release the fats and oils and allow the delimer to react with the scale to break it up and dissolve it in the water.

 

Q: What is the difference between a manual, semi-automatic and automatic deliming cycles?

A: Most commercial dishwashers are equipped with a deliming cycle, whether it’s manual, semi-automatic or fully automatic. In a manual cycle, the operator will look inside the machine his/herself to determine the level of buildup mostly on the heating element. When it’s necessary to run the deliming cycle, the operator will fill the tanks to the appropriate water level, add delimer, circulate the solution through the machine for a given time, and then drain it. Then the tank is filled back with fresh water, circulated run through another cycle to get rid of residual delime solution before it’s ready for a normal wash.

Commercial dishwashers with semi-automatic or automatic deliming function will alert the operator when it’s time to run the deliming cycle. Hobart’s Advansys line of commercial dishwashers include an autodelime function. In this case, it alerts the operator when it’s time to delime, and if the operator accepts to delime, the machine doses the right amount of delimer, circulates the deliming solution for a given time, drains deliming solution, rinses machine with fresh water and put the machine back in service. Hobart has other machines similar to the Advansys line which have a semi-automatic delime cycle. In this case all the operator has to do is to add the delimer when prompted.

Q: How often should the deliming cycle be run on a commercial dishwasher?

A: The frequency of deliming depends upon the hardness level of the water, the water temperature and how much water is cycled through the dishwasher each day. Generally, higher temperatures cause more of the temperature-sensitive hardness to precipitate out of the water as scale. This means with all things being equal, a machine operating at a lower temperature is expected to scale less than a higher temperature one. Also, water softeners can be added to commercial dishwashers to reduce the amount of lime scale build up, which can also reduce the frequency of deliming. This means water softening will increase productivity because of fewer shutdowns to delime machine.

Other factors also play a part in frequency of deliming. While deliming is good, excessive deliming and not following appropriate procedure could be bad for the machine, as most delimers are acidic and can harm the machine if  not used properly. Moreover, some dishwashing chemicals could cause more hardness to precipitate as scale in addition to the heat produced scale.

When installing a commercial dishwasher with an automatic or semi-automatic deliming notification, the operator will program in the results of water hardness. The computer in the machine tracks the amount of water used and alerts the operator when it is time to run the deliming cycle. Deliming at the appropriate frequency, using the right delimer and dose and following the proper deliming procedure can improve the longevity of a commercial dishwasher.

Learn more about Hobart's commercial dishwashers.

Tags: Dishwashing

SUBSCRIBE TO THE BLOG!

Latest Posts


Even Greener Than Before - Commercial Dishwashers & ENERGY STAR 3.0

July 09, 2021 by Hobart

Effective July 27, 2021, all commercial dishwashers sold with the ENERGY STAR label will have to meet new, more stringent guidelines and testing requirements set by the ENERGY STAR program, a joint program between the U.S. Environmental Protection Agency and the Department of Energy. Hobart is ready with dishmachine models from across our entire product line that are certified to the new standards. 

Read More

What’s Your Time Worth? Reducing Labor in the Dishroom

April 06, 2021 by Hobart

Time is money, and no one understands that old adage more is better than an employer who pays employees by the hour. What if there was a way to reduce the amount of time dishroom operators have to spend pre-soaking and scraping dishes before loading them into the dishmachine, and instead gives them more time to do other productive tasks around the kitchen? The Automatic Soil Removal (ASR) technology on select Hobart commercial dishwashers reduces time spent prescrapping, leading to dishwashing labor savings by 20% or more.

Read More

How Clean are Your Dishes? Cleaning Tough Foods with Less Effort

March 25, 2021 by Hobart

Anyone who has spent time soaking and scrubbing dried-up, crusty foods and grease off dishes, prep ware and pots and pans knows just how tough and time consuming some foods soils are to remove. Some of the top offenders are eggs, cheese, pie filling and tomato-based sauces, and anything with a high sugar or fat content is a prime culprit in baked-on, dried-up or greasy food messes.

Thanks to these tough foods, scrapping and soaking are necessary processes in the dishroom. But with the right equipment in place the time spent on these labor-intensive tasks can be reduced, leading to increased productivity and cost savings in the kitchen.

Read More

Head of the Class Performance: Hobart Dishwasher Serving School Since 1965

March 11, 2021 by Hobart

Since 1965, Roncalli High School of Manitowoc, Wisconsin, has been preparing students for life – 5,118 graduates so far, and about 230 current students.

And since the first day of classes at Roncalli High, a Hobart C-81 conveyor-style dishwasher has been reliably washing students’ lunchware, 180 days a year, going on 56 years. Not to mention cleaning dishes to a sparkle after the school’s annual Food Fair, annual dinners, fundraising auctions, and even community events and wedding receptions.

Read More

Sanitization & Clean Kitchens: Your Dishmachine & the Coronavirus

February 23, 2021 by Hobart

In March, the World Health Organization declared a pandemic from COVID-19, the disease caused by novel Coronavirus (SARS-CoV-2), which caused heightened awareness among the public about many health and safety issues, including food safety in restaurants and commercial kitchens. For those in the foodservice industry, the health and safety of employees and customers is a top priority. Understanding the issues and having a clear knowledge of the facts surrounding the virus can go a long way in calming anxiety and maintaining good business practices.

Read More